TOYOROBO

*Addressing labor shortages and reducing manpower requirements in logistics and manufacturing sites.

*Reducing workload and improving productivity.

*Transporting both heavy and lightweight items, enabling safe human–robot collaboration.

*Flexible adaptation to factories, warehouses, individual processes, and diverse working environments.

*Supporting pallet transport, roll cage transport, shelf transport, and tote/case handling.

Flexible adaptation to various on‑site conditions—from heavy to lightweight loads and even collaborative work with human operators.
A low‑profile (under‑ride) autonomous mobile transporter that moves by entering beneath loads (fixed racks or pallets), lifting them, and carrying them to the destination.

By delegating simple transport tasks to AGVs/AMRs, the system delivers flexible and high‑performance operation for small‑lot, high‑mix material flows.

AGV characteristics: “Transporting predetermined items along predetermined routes with high accuracy.”

AMR characteristics: “Transporting autonomously and flexibly, adapting to real‑time conditions.”

*Addressing labor shortages and reducing manpower requirements in logistics and manufacturing sites.

*Reducing workload and improving productivity.

*Transporting both heavy and lightweight items, enabling safe human–robot collaboration.

*Flexible adaptation to factories, warehouses, individual processes, and diverse working environments.

*Supporting case/tote transport, and handling.

Case handling, automated case transport, automated picking, automated storage, automated inbound/outbound, automated sorting, high-density storage systems (ACR, CHS, I-box)

• ACR (Autonomous Case Handling Robot): Autonomous case handling robot.
• CHS (Case Handling Stocker): High-speed case transport system.
• i-BOX (Intelligent BOX): Automated picking, automated sorting, sequential outbound, buffer storage.

* CHS: Automatically picks multiple totes accurately and quickly from high-altitude racks. Space-saving and compact design makes it easy to integrate into existing warehouses.

* ACR: Automated storage, picking, and transport robots for high-rise, high-density shelving specifically designed for cases and totes. Proprietary SW technology allows control of single-deep and double-deep ACR systems within a single system.

* i-BOX: Automates and simplifies the complexity of multi-product management and small-lot shipments.

Achieves both optimized inventory turnover and improved throughput simultaneously.

*Addressing labor shortages and reducing manpower requirements in logistics and manufacturing sites.

*Reducing workload and improving productivity.

*Transporting both heavy and lightweight items, enabling safe human–robot collaboration.

*Flexible adaptation to factories, warehouses, individual processes, and diverse working environments.

*Supporting pallet transport, Pallet handling, High Density Rack system

Automated pallet handling, automated picking, automated receiving and shipping, automated high-density storage system.
• APR (Autonomous Pallet Handling Robot) Autonomous pallet handling robot
• 4-way pallet shuttle, 3D autonomous pallet handling robot, rack system
• AGF (Automatic Guided Forklift) Automated guided forklift

Those robots automates the transport, storage, loading, unloading, and sorting of pallets, and can create a high-density storage environment by effectively utilizing the upper space that is often dead space in conventional warehouses. It can maneuver and transport in narrow aisles and spaces, maximize the use of limited area to increase storage capacity through vertical storage up to high places, and significantly reduce the burden on manual labor. It improves efficiency between processes, and especially in workplaces handling large and heavy cargo, it greatly increases safety and work speed.

◆ Benefits of Implementation

■ Spider Sky Shuttle
・Maximized storage efficiency: Significant increase in storage density compared to conventional systems

・Increased throughput: High-speed shuttles enhance the ability to handle peak shipping demands

・Labor savings: Automation of inter-rack movement and picking reduces reliance on manual labor

・Scalability: Throughput can be increased incrementally simply by adding more shuttle units

■ Gecko Sky Miniload
・High-speed handling of lightweight items: Improved picking speeds

・Energy-efficient and low-cost operation: Lightweight design keeps running costs down

・Flexible scalability: Rack configurations and storage capacity can be expanded in stages

・Space efficiency: Mini-load design makes it easy to install in existing warehouses

■ Spider Sky Shuttle
・ E-commerce and mail-order warehouses (handling large numbers of SKUs)
・ High-speed processing of high-turnover SKUs (FMCG: food and daily necessities)
・ Pharmaceuticals and cosmetics (requiring high-density storage and accuracy)
・ Electronic components and apparel (high-mix, small-lot operations)
■ Gecko Sky Miniload
・ Pharmaceuticals and cosmetics (primarily lightweight totes)
・ Apparel (large numbers of SKUs; primarily lightweight cases)
・ Electronic components (high-precision storage for small parts)
・ Companies seeking phased automation for small- to medium-sized warehouses

■ Spider Sky Shuttle
・ Shuttle optimized for high-density storage
A core AS/RS robot that moves at high speeds within multi-level racking to efficiently transport cases and totes.

・ High-speed travel and high acceleration
Reduces cycle times for picking and replenishment, significantly boosting throughput during peak periods.

・ Flexible layout adaptability
Designed to accommodate multi-level structures, long rack aisles, and complex shelving configurations.
■ Gecko Sky Miniload
・ Lightweight, high-speed miniload shuttle
A high-speed storage robot designed for small totes and cases.

・ High stability and precise transport
Structure optimized for the high-speed picking of small, lightweight items.

・ Energy-efficient design
Reduces power consumption through a lightweight body and efficient drive system.

・ Versatile application
Ideal for warehouses handling lightweight items, supporting tasks such as picking, replenishment, and sorting.

High-speed, quiet, precision positioning, low maintenance, and flexible layout. Features modular, independent sliders that allow for easy expansion, reuse, and layout reconfiguration; a linear conveyor system and magnetically driven transport system.

・ 3C (smartphone/PC) assembly lines
・ EV battery module manufacturing
・ High-speed transport of precision parts
・ Cleanroom-compatible manufacturing processes
・ E-commerce logistics center sorting lines
・ In-plant parts supply lines for cases and cardboard boxes
・ Processes upstream and downstream of automated warehouses with high-frequency inbound/outbound operations

Recommended Applications
・ 3C (smartphone/PC) assembly lines
・ EV battery module manufacturing
・ High-speed transport of precision parts
・ Cleanroom manufacturing processes
・ Sorting lines in e-commerce logistics centers
・ Part supply lines in factories (case and cardboard transport)
・ Processes upstream and downstream of automated warehouses with high-frequency inbound/outbound operations

Features
1. Non-contact drive using linear motors
2. High-speed, high-precision transport
3. Minimal wear parts; quiet and low-vibration operation
4. Millimeter-level control of acceleration, deceleration, and stopping positions
5. Flexible layout capabilities, including curves, branches, and merges
6. Modular roller units allow for the configuration of straight sections, curves, and branches
7. High load-bearing capacity; ideal for transporting pallets and cases
8. Sensor integration enables automatic sorting and accumulation

Benefits
・Faster cycle times (significantly shorter than conventional conveyors)
・Major reduction in maintenance costs
・Easy product changeovers (line modifications handled via software control)
・Ideal for clean environments (generates no dust)
・Suitable for case/tote transport and in-plant parts supply lines
・Ideal for processes preceding and following automated warehouses with high-frequency throughput
・High processing capacity (handles high-frequency input/output)
・Easy line expansion (configuration changes via module addition)
・Simple maintenance (easy roller replacement)
・Directly contributes to labor savings in logistics warehouses