Japan Laser Corporation

Instrumentation, production technology, and quality control engineers in chemical, petroleum, pharmaceutical, food & beverage, pulp & paper, and water treatment plants; facility managers seeking in-line monitoring of process concentration, color, turbidity, and suspended solids (SS); manufacturing line managers automating and optimizing CIP/SIP cleaning cycles; IT/systems engineers integrating continuous process monitoring with DCS or SCADA systems

[DCP007] Real-time concentration and color measurement of liquids/gases directly in pipelines: petroleum products (ASTM/Saybolt color), sugar (ICUMSA color), water color, protein concentration, chlorine dioxide; quality monitoring in brewing and beverage processes; moisture measurement in organic solvents.
[NBP007] Continuous measurement of high-concentration (>1%) slurries, emulsions, and dairy product suspended solids (SS); cell/biomass density monitoring; crystallization process monitoring and control; automated CIP cleaning cycle optimization.

① One-stop coverage of concentration, color, turbidity & high-SS with two models: Combining DCP007 (transmission) and NBP007 (backscatter) covers everything from clear liquids to high-concentration slurries.
② Separated sensor/controller design = maintenance-free operation: Sensitive electronics are isolated from the process line and connected via fiber optics, eliminating signal drift in harsh temperature, pressure, and corrosive environments.
③ Dual-wavelength referencing (DCP007) for long-term stability: Simultaneous measurement and reference wavelengths automatically compensate for window fouling and light source degradation—no reagents or consumables needed.
④ High-SS measurement (NBP007): 0.001–100%: Backscatter technology handles concentrations far exceeding the ~1% limit of conventional turbidimeters, ideal for dairy, slurries, and biomass.
⑤ Traceable calibration without stopping the line: The separated design allows calibration by simply disconnecting the fiber—no process interruption or contamination.

Quality assurance and validation engineers in pharmaceutical, biotech, and medical device manufacturing plants; engineers responsible for autoclave temperature mapping and Performance Qualification (PQ); manufacturing line managers seeking to streamline GMP-compliant sterilization process management and record-keeping; quality control departments considering FDA 21 CFR Part 11-compliant electronic records and e-signatures

Temperature mapping and uniformity evaluation inside autoclave chambers (dramatically reducing time for sensor placement and retrieval vs. wired systems); real-time temperature monitoring of steam sterilization cycles with automated F-value calculation for sterility assurance; documentation for IQ/OQ/PQ validation studies with electronic signatures and audit trails; accumulation and management of repeatability and accuracy data for periodic performance qualification tests

① Loggers placed directly inside the autoclave with real-time wireless data transfer: No cabling required, unlike thermocouple-based wired systems—dramatically reducing time for sensor setup and retrieval.
② True real-time monitoring (unlike typical wireless loggers): Live data displayed on PC software during sterilization, enabling immediate anomaly detection without waiting for post-cycle data retrieval.
③ Industry-leading accuracy: 4-wire PT-100, ±0.1°C guaranteed for 1 year: Full-range accuracy of ±0.1°C across -90 to +140°C guaranteed for 1 year after manufacturer calibration by Lives International.
④ FDA 21 CFR Part 11-compliant dedicated software: Standard features include trend graphs, F-value calculation, electronic signatures, audit trails, and automatic pass/fail judgment—covering GMP compliance in a single solution.
⑤ 3 models to suit different applications: Temperature-only (GMPF_RF_30H), 5-sensor model (GMPF_RF_5F), and combined temperature + pressure model (GMPF_RF_TP_F). Custom configurations also available.

Quality control and process engineers in pharmaceutical/biomanufacturing; instrumentation and production engineers in chemical, petroleum, and food & beverage plants; operators of chromatography, filtration, and purification processes; GMP-compliant manufacturing line managers; R&D staff exploring Process Analytical Technology (PAT) implementation

In-line real-time quality monitoring integrated into pharmaceutical and biomanufacturing lines; post-column API detection and fraction collection management in chromatography; monitoring separation efficiency in filtration and centrifugation processes; concentration measurement and purity evaluation of nucleic acids (DNA/RNA) and proteins; yield optimization and anomaly detection (leak/carryover) in batch manufacturing

① In-line, non-sampling measurement: Real-time continuous analysis without stopping the process line—zero sampling loss and contamination risk.
② 10-wavelength simultaneous detection across 190–440 nm (Deep-UV): Evaluate protein (280 nm), nucleic acids (260 nm), and impurities with a single unit.
③ High dynamic range (0–3 AU) and resolution (±0.005 AU): Accurate measurement from trace to high-concentration components.
④ Mercury-free light source with up to 2-year continuous operation: Meets RoHS/REACH requirements while significantly reducing maintenance frequency.
⑤ GMP-ready, built-in traceable verification: NIST-traceable standards and an integrated verification port enable compliance checks without interrupting the process line.
⑥ PROFINET / EtherNet/IP / Modbus TCP connectivity: Easy integration with existing DCS/SCADA systems for digitalization and smart factory initiatives.
⑦ IP65/69 robust design: Resistant to high-pressure cleaning and steam sterilization, suitable for hygienic manufacturing environments.