PLOT WORK

・Industrial machinery manufacturers that produce centrifugal pumps

・Aerospace industry developing compressor wheels for jet engines

・Automotive industry manufacturing turbochargers

・Energy industry producing wind power turbines

Pumps & Fluid Transfer

Liquid transfer in water treatment facilities and chemical plants

Manufacturing impellers for centrifugal pumps and blowers

Aerospace & Defense

Compressor wheels for jet engines

Propulsion systems for drones and aircraft

Automotive & Motorsports

Turbochargers and superchargers

Engine components for racing cars

Energy & Power Generation

Wind power turbines

Gas turbine generators

Medical Equipment

Precision fluid control devices such as artificial heart pumps

The impeller, an essential component in pump structures, has been precisely reproduced using a 5-axis machining system to capture the complex curves of the blades. The sample material is aluminum, but of course, other materials can also be machined.

・Automotive industry seeking lightweight and improved strength

・Aerospace industry requiring lightweight and high-strength materials

・Sports equipment industry demanding high-performance sports gear

・Medical device industry focusing on biocompatibility and durability

・Construction industry using materials that combine design and functionality

・Electronics industry aiming for lightweight and strong materials

・Robotics manufacturers requiring precision and durability

・Renewable energy and battery industry developing high-efficiency batteries

・Automotive Industry
Combining carbon fiber, aluminum, and plastic for strong, lightweight structures.

・Aerospace Industry
Using carbon fiber and titanium alloys for strength, lightness, and heat resistance.

・Sports Equipment
Combining carbon fiber and graphite for high-performance, lightweight gear.

・Medical Field
Creating lightweight, durable, and biocompatible implants using titanium and carbon fiber.

・Construction & Engineering
Enhancing strength and design with glass, metal, and wood. Using 3D printing with concrete, plastic, and metal for efficient construction.

・Electronics
Combining glass, aluminum, and plastic for durable, lightweight devices. Developing efficient batteries with lithium and cobalt.

・Food Industry
Using multi-layer packaging to preserve food freshness.

・Robotics
Creating lightweight, durable, and flexible robots by combining metal, plastic, and ceramics.

・Performance Enhancement
Strength and Lightness: Combining materials to achieve both lightweight and strength.
Durability: Enhancing durability by utilizing heat and corrosion resistance.

・Cost Efficiency
Material Selection: Using expensive materials only where necessary to reduce costs.
Production Efficiency: Streamlining the manufacturing process through 3D printing.

・Design Freedom
Complex Shapes: Enabling innovative designs with different materials.
Visual Appeal: Creating beautiful designs by leveraging material differences.

・Functionality Enhancement
Multiple Functions: Incorporating high strength, lightness, heat resistance, and flexibility into a single product.
Optimal Material: Achieving the best performance for specific applications.

・Environmental Considerations
Recyclable Materials: Using eco-friendly materials.
Energy Efficiency: Improving fuel efficiency through lightweight design.

・Versatility Across Industries
Wide Applications: Utilized in aviation, medical, sports, and construction industries.
Innovative Technology: Effectively leveraged through 3D printing.

Automotive Industry

Tuning Shops
Require polishing and shaping of intake and exhaust ports to improve engine performance.

Motorsports Companies
Demand high-precision port machining to optimize racing engine performance by enhancing airflow and combustion efficiency.

Automotive Parts Manufacturers
Need to accurately reproduce precise port shapes during the mass production prototyping stage.

Motorcycle Industry

Motorcycle Maintenance and Custom Shops
High demand in two-wheel customization, especially effective even for small-displacement engines.

Industrial Engine Manufacturers
Use port machining to improve engine efficiency in engines for ships, agricultural machinery, generators, and other industrial applications.

Prototyping and Research & Development Departments
Utilized by precision machinery manufacturers and university laboratories for prototyping shapes that consider aerodynamic and fluid dynamics characteristics.

Companies Using 3D Scanning and Reverse Engineering
5-axis machining plays a crucial role when reproducing ideal shapes from actual machines with high precision.

Engine Performance Tuning
Polishing of intake and exhaust ports for automobiles and motorcycles.
Improves airflow and exhaust efficiency, leading to increased output and throttle response.

Engine Optimization in Motorsports
Precision machining of racing engines.
Pursues ideal port shapes based on fluid dynamics to maximize competitive engine performance.

Prototyping and Development Before Mass Production
Prototype processes for automotive parts and engine manufacturers.
Enables high-precision reproduction of complex shapes as designed, supporting real-world testing and pre-production validation.

Efficiency Improvement in Industrial Engines
Enhancing combustion efficiency in engines for agricultural machinery, ships, and generators.
Machining solutions aimed at improving fuel economy and output efficiency during long-term operation.

Reproduction Machining for Custom and Restoration Projects
Restoration and customization of classic and iconic vehicles.
Combines 3D scanning and reverse engineering to faithfully reproduce and optimize original geometries.

Ports are said to have their performance greatly influenced by surface roughness.
With the advanced capabilities of 5-axis machining, it is possible to accurately reproduce complex curved surfaces and undercut areas that cannot be processed with a 3-axis machine, enabling high-precision support that would otherwise be unachievable.

・Engineers and developers involved in prototype manufacturing and small-lot, high-mix production

・Design and development departments in the automotive, aerospace, and industrial machinery sectors

・Procurement and planning personnel considering the introduction of precision machining technologies

・Trade show visitors who want to experience the craftsmanship and technical capabilities of manufacturing firsthand

・Exhibit items for showcasing technical capabilities at trade shows and exhibitions

・Models for in-house training and technical demonstrations

・Tools to visualize technical expertise for visitors and clients

・Utilization as an iconic character for technology branding

"Speed Shisaku-Man" is a fully milled figure made from ten different materials.
It is manufactured using a wide range of prototyping techniques, including 5-axis and 3-axis machining, plating, stereolithography (SLA), and lathe processing.

・R&D departments requiring rapid prototyping or small-lot production
・Manufacturers facing challenges with long lead times and high costs for press tooling
・Companies in the automotive, medical, and electronics industries needing high-precision thin components

・Prototyping before investing in press dies
・Development phases with frequent design changes
・Production of small batches or single items requiring high quality
・Machining of ultra-thin parts (0.4mm thickness or less) for specialized uses

・Achieves 0.4mm thickness using precision cutting instead of press forming
・Industry-first technology offering surface finish and accuracy comparable to press parts
・Significantly reduced lead time: approx. 2 weeks (1/4 of conventional methods)
・No need for dies or jigs, enabling major cost savings
・Fewer processing steps and flexible response to design changes
・Capable of various customizations based on material and specifications